Step 9: Install Appliances.
It’s time to get serious (as if you weren’t already!)! This is where you put in all those high dollar expenses you dropped on appliances . . . oh yeah, and the part where you CUT A HOLE IN YOUR ROOF (I cried a little, just being honest)! Fantastic fan, fridge, sink, stove, water pump, time to throw it all in there.
Tools/Materials used:
- Dewalt Drill 20V Cordless
- Dewalt Drill Bits
- Drill bit with CounterSink (This thing was a huge time saver)
- Screws – Black square head wood screws 2″
- Measuring Tape
- Basic Tool Set
- JigSaw – Makita corded JigSaw
- JigSaw Blades – 3 Pack – I used a few different blades, found that the fine tooth took longer but made smoother cuts.
- Fridge Cover: Birch 5mm Plywood – 0.196 in. X 48 in. X 96 in
- Screws – #6 x 1/2″ Philips Screws
- Qty: 200
- Screws – #6 x 1″ Philips Screws
- Qty: 100
- Sink – Houzer 15″x15″x6″ Sink
- Sink Faucet – Single handle, single input faucet
- Sink Drain – Houzer Strainer Drain
- Sink Drain Piping – Piping Kit – I used 2 sets to get the pieces I needed, then frankensteined them together.
- Qty: 2
- Soap Dispenser – Ultimate Kitchen w 17oz bottle
- Outside Fan Sealant – Dictor 10.3oz Lap Sealant
- Water Pump – SHURFLO Water Pump
- Water Pump Filter – SURFLO Strainer
- Sink hose – 1/2″ x 10′ Clear Tubing
- Fridge – Engel 60qt DC 12V Fridge
- Stove – Atwood stainless 2 burner propane stove
- Fan – Fantastic 2 way fan 801250
- Fan install kit – Puddy & Screw kit
- Wire Ties – Used for organization
- Qty: 100 x 4 in Cable Ties
- 18 gage wire
- Hole driller – Milwaukee 1-1/2″ Hole Dozer
Procedure:
- Cut a hole in your roof! I knew right about where the cross bar support for of my roof were and I wanted to get my ceiling in first before cutting my fan hole (I did this so I wasn’t building around the fan when I installed my ceiling, forcing those tongue and groove boards into place was hard enough, just imagine working around a hole and aligning perfectly). It was a gamble, but it paid off. Mark your ceiling where your fan will go, drill 4 holes at the corners of your square, mark the lines on the roof (inside and out) and cover the lines with tape (the tape will help hold onto the metal and wood shavings and keep a smooth cut). Use a JigSaw and cut that bad-boy out! I played it pretty close to the wiring that I installed right before the insulation went in, but it worked perfectly.
- Prep Video 1: https://youtu.be/KStUYyef5TY
- Prep Video 2: https://youtu.be/7nLvYAb0GU0
- Prep Video 3: https://youtu.be/n9TeWWQlegw
- Post Hole Cut Video 4: https://youtu.be/hMPX-ureKlE
- Install your Fantastic fan (use the instructions that come with it, don’t forget to putty and calk seal for a water tight seal. I oriented the opening of my fan towards the rear of the van so I wouldn’t accidentally rip the fan cover off if I forgot to close it properly and drove off. Go ahead and solder the fan’s wires into the wires you put into place before insulating the ceiling.
- Install Video 1: https://youtu.be/Uze1B9_vKEw
- Install Video 2: https://youtu.be/EABCH8bVfdY
- Install your refrigerator. First I drilled a ½” hole in the back right leg of the cabinet high enough to clear the fridge (This hole will be for the fridge wires). Scoot the fridge into place and screw it to the face of your cabinet. Taking a measurement, I cut a custom piece of wood to cover the hole that was left below the counter and above the fridge (you will paint this later). Pull the fridge out a bit, run your wires through the hole in the cabinet to the fuse box area. Install the custom wood piece cut and put the fridge back into place.
- Video: https://youtu.be/z0z3IhPkf1MRemove the cabinet covers and the cabinet face cover to make working under the cabinet easier.
- Install your sink (follow instructions that come with it). Install sink drain. Install sink drain piping with the 2 kits you bought. Finally cut a hole through the floor of the van and routing the piping kits until it fits. Connect your water tank to the faucet with th 1/2″ hose and hose clamps. (Video below)
- Install the water pump. I attached the pump to the back wall of the cabinet with four screws. Run the feed hose from the sink to the pump outlet and the hose from the pump inlet to your water tank. I have been using a temporary/portable seven gallon water tank which I drop the feed line into. I will eventually install a permanent larger tank inside the van (outside the van would run the risk of freezing water and busting lines). Run the wires for your water pump by drilling a good 1/2″ hole through the cabinet center leg in the back, I made sure it is high enough to be above the refrigerator on the right. Run the wires through the cabinet to the fuse box area. Run the 1/2″ hose from the pump to the sink input tube and to your water tank. Tighten everything with hose clamps. (Video below)
- Install the stove (follow the instructions that come with the stove). I chose a propane stove and bought an extension line that hangs down inside the cabinet. I have a flat bottom propane tank which I use to fuel my stove that sits inside the cabinet (make sure you close the valve after use and run your Fantastic fan while cooking). (Video below)
Video: Sink, Stove, and Water Pump Install:
- Part 1: https://youtu.be/kxDomjLq9zc
- Part 2: https://youtu.be/DVLB6Jhu5uI